OpenVision DX Real-Time Radiography X-Ray System.
Screen 60x more piping for CUI
OpenVision DX is an easy-to-use, handheld real-time radiography (RTR) X-ray system used for qualitative CUI screening on insulated piping. Radiographers capture real-time video and still images of CUI indicators such as pitting, scaling, wall loss, and wet insulation without stripping insulation or disrupting revenue-generating production.
OpenVision DX’s low-energy 70 kV X-ray source, with highly collimated output and internal shielding, minimizes radiation exposure and confines the radiation footprint to just a few feet (about 1 meter). Radiographers can inspect insulation and cladding combinations up to 36 inches (91 cm) in diameter, including mineral wool, calcium silicate, and galvanized steel, stainless steel, and aluminum. Inspection teams also use OpenVision DX for heat tracer inspection and weld location mapping when CUI screening is part of a broader inspection scope.
OpenVision DX is ANSI/HPS N43.5 (2005), ISTA 3A, MIL-STD-810 Method 514 Annex C Cat 4, REACH/ROHS, and CE compliant. FDA Accession #: 1680071-000.
OpenVision HD Specifications
| Imaging Technology | CS Mount Camera |
| X-ray Source | Integrated 70 kV X-ray tube |
| X-ray Output at 12 in (30.5 cm) | Low: 40 kV, 0.300 mA, 50 R/hr (0.5 Sv/hr) Medium: 55 kV, 0.218 mA, 80 R/hr (0.8 Sv/hr) High: 70 kV, 0.171 mA, 95 R/hr (0.95 Sv/hr) |
| Pixel Pitch | 9.7 μm |
| Active Imaging Area | 6 × 4 in (15 × 10 cm) |
| Grayscale Depth | 16-bit |
| Capture Modes | Real-time video, still images, and target images |
| Still Image Resolution | 1280 x 720 px |
| Captured Video Resolution | 1280 × 720 px |
| Storage Capacity | Internal: 128 GB WiFi Tablet: 128 GB |
| Export Options | USB file transfer |
| Construction Materials | Aircraft-grade aluminum housings Carbon fiber C-arm Stainless steel reinforced joints |
| C-arm Weight | 15 lb (6.8 kg) |
| Wired Monitor Weight | 2 lb (0.9 kg) |
| Shipping Weight | 50 lb (23 kg) |
| Startup Time | ~30 seconds |
| Shutdown Time | ~5 seconds |
| Battery Life (5 Ah) | 3 hours continuous, 8 hours standby |
| Operating Temperature | -20 to 120 °F (-29 to 49 °C) |
| Storage Temperature | -20 to 140 °F (-29 to 60 °C) |
OpenVision DX Accessories
OpenVision accessories work together as an integrated unit to support high-speed qualitative screening in complex insulated piping systems. These accessories help CUI inspection teams minimize fatigue, maintain data quality, and reduce inspection time.
OpenVision DX FAQs
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What is real-time radiography?
Real-time radiography (RTR) is an advanced, non-destructive testing method that provides live visualization of the internal structures of a component or system without disassembly or destruction.
OpenVision is a type of RTR that uses high-definition imaging technology to provide clear, detailed videos and images of corrosion, flaking scale, pitting, external wall loss, and wet insulation in real-time. This immediate, accurate visual feedback enables inspectors and asset integrity managers to make informed decisions on the spot about the condition of their assets, significantly improving maintenance efficiency and safety.
Whether for routine CUI inspections or rapid diagnostics in response to an issue, OpenVision HD's real-time radiography capabilities serve as a crucial tool in maintaining the health and integrity of critical assets.
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Are there specific insulation types or materials that OpenVision DX is especially effective or ineffective with?
OpenVision DX is designed for use on the most common industrial insulation and cladding types, including mineral wool or calcium silicate insulation with galvanized steel, stainless steel, or aluminum cladding.
You can use OpenVision DX on insulated piping up to 36 inches (91 cm) in total diameter. This coverage makes OpenVision DX well suited for environments such as refineries, petrochemical plants, and offshore facilities.
View our Application Matrix to determine if OpenVision DX work effectively on your piping systems:
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What is the smallest CUI defect I can detect with OpenVision DX?
With OpenVision HD, you can view external defects as small as 0.010-inch (250 micron) on insulated piping.
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How fast can I screen a standard section of insulated piping with OpenVision DX?
Radiographers screen insulated piping at a rate of 30 seconds per foot (0.30 m) using OpenVision DX. Actual screening speed depends on the radiographer, piping configuration, and number of CUI indicators found during inspection.
When radiographers detect CUI indicators on the real-time video, they capture still and targeting images for follow-up.. Overall, radiographers complete CUI screening up to 60 times faster using OpenVision DX than with traditional screening methods. -
What safety features are built into OpenVision DX to protect operators and nearby workers?
OpenVision DX utilizes a highly collimated X-ray beam to direct X-rays toward the object being screened and away from the operator.
Warning lights, a warning screen, and an audible ensure the operator is aware before X-rays are generated and during operation.
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How long does it take to set up and break down OpenVision DX on a job site?
You can set up and start using OpenVision DX within 1-2 minutes. In most cases, no exclusion zone is required to operate OpenVision DX, so breakdown takes seconds. If a country's regulation requires an exclusion zone, it's so small that breakdown is still very quick.
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What are the overall transport and storage dimensions of OpenVision DX?
OpenVision DX and its accessories are stored and transported in a customized Pelican™ case with external dimensions: 32 in x 20.5 in x 12.5 in (82 cm x 52 cm x 32 cm).
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What training do you offer?
QSA Global, Inc. offers a two-day course at our OpenVision Learning Centers in La Porte, TX and Pilsen, Czech Republic. The course includes a combination of classroom and hands-on practical sessions. An expert in industrial radiography, approved by QSA Global, Inc.'s Radiation Protection & General Safety Committee (RPGSC), provides the training for this course.
Upon successfully completing the written and practical exams, students will receive a training certificate confirming their proficiency.
Relied On by Asset Integrity Leaders Worldwide
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"The benefit that the OpenVision system provides to the industry is the ease of operation and fast screening capability. It checks a lot of boxes as far as assessing that pipework for the presence of corrosion byproduct. It’s lightweight, it’s wireless, it’s fast-screening, and it’s real-time. "
Mark SusichAbove Region Pressure Systems
Integrity Discipline Leader
Support That Shows Up in the Field
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Case Study: How BP Uses OpenVision in Their 4-Step CUI Management Program
With over 30 years’ experience in the development, implementation, and management of pipeline and pressure systems integrity management programs, ...
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Using Real-Time Radiography in CUI Inspection Programs
Corrosion Under Insulation (CUI) remains a persistent and expensive challenge in the process piping industry. In refineries, petrochemical plants, ...
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Advancing CUI Detection: The Shift to Risk-Based Inspection
For oil and gas, power generation, and petrochemical facilities, Corrosion Under Insulation (CUI) remains one of the most costly and difficult ...
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Rethinking CUI Management: A Costly and Reactive Approach
Corrosion Under Insulation (CUI) remains one of the most expensive and unpredictable challenges asset owners face, with industry estimates ...
Experience OpenVision DX.
See OpenVision DX in action. Our field experts will walk you through a live OpenVision demo and help you choose the right system and accessories for your CUI inspection needs.











